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Number and Letter Drill Sizes

Guide · Updated October 28, 2026

Fractional drills come in 1/64 in steps, which is too coarse for many tap drills and clearance holes. Number drills (#80, the smallest, to #1) and letter drills (A to Z, A the smallest) fill the gaps. Together with fractional drills they give a drill roughly every 0.002 to 0.005 in from about 0.0135 to 0.413 in. A jobber set of #1 to #60 and A to Z covers most shop tapping and clearance work.

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Step by step

  1. Find the decimal you need: From a tap drill chart, clearance hole chart or drawing.
  2. Pick the nearest drill: Look through number, letter, fractional and metric drills for the closest size.
  3. Check the drill: Measure across the margins near the point with a micrometer.
  4. Allow for oversize: Drills usually cut a little over size; pick slightly under if you will ream.
  5. Mark the drill: Size marks on the shank wear off; keep drills in an indexed case.

Number drill sizes

Number sizes come from the old Stubs steel wire gauge, which is why the sizes get smaller as the number gets larger.

Letter drill sizes

Common uses

Tap drills here are the common values for about 75 percent thread from standard tap drill charts.

Worked example: closest drill

You need a 0.201 in hole. The candidates are #7 at 0.2010, 13/64 at 0.2031 and 5.1 mm at 0.2008. #7 is exact, which is why it is the standard 1/4-20 tap drill. For a 0.260 in hole, the closest are G at 0.261 and 6.6 mm at 0.2598.

Worked example: drill before reaming

To ream 0.250 in, leave about 0.010 to 0.015 in of stock on the diameter. A letter C drill (0.242) leaves 0.008 in and D (0.246) leaves 0.004 in, which is too little; 15/64 (0.2344, nearly the same as A at 0.234) leaves about 0.016 in. Check the reamer guide for the stock your reamer maker recommends.

Common problems

Reading a worn shank mark wrong, confusing #1 (0.228) with 1/4, assuming a drill cuts exact size, and drilling a tap hole with a dull drill that cuts oversize. Measure drills across the margins, not across the flutes at the back.

FAQ

What size is a #7 drill?

0.2010 in, the standard tap drill for 1/4-20.

What size is an F drill?

0.257 in, used for 5/16-18 tapping.

Which number drill is biggest?

#1 at 0.2280 in. Letter drills continue from A at 0.234 in to Z at 0.413 in.

How do I check a drill size?

Measure across the margins with a micrometer checked on gage blocks; build stacks free at gageblockcalc.com.

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General shop information only — follow your drawing, tool maker's data and your quality system.